The entire head of the TK10 is machine from aluminum with a 3-point crenellated bezel which allows you to see if the light has been left on when placed head down. Beneath the bezel sits a toughened, AR coated glass lens similar to other Fenix products. A smooth reflector is used in the TK11 which provides a sharply focused beam with some artifacts. The emitter and reflector are perfectly aligned in my sample. The exterior of the head has 6 shallow scallops machined on it which serves well as an anti-roll feature. The hard anodizing on the head is pretty well done with consistent coloring. This is probably due to the thickness of the coating. Its purely cosmetic though, the surface still feels smooth. Looking inside the rear end of the head you'll see the PCB for the "+" battery contact though do take note that the TK11 does not have the reverse polarity protection implemented so that it will work with flat-topped 18650 cells. The threads on the head are smooth, clean and thicker than previous Fenix models.
The battery tube maintains a fairly clean look, the TK11 has cooling fins machined at the front of the battery tube instead of the thick raised neck of the TK10. There's a band of diamond textured knurling about 3cm wide, and two flat surfaces machined on with the Fenix branding printed on it. The TK11 has great ergonomics, it feels really comfortable and secure in hand with a hefty mass. I did find the grip ring to be slightly uncomfortable when holding the TK11 in an overhand grip, and it's also a little small for comfortably holding in a cigar-style grip. The wall of the battery tube is very thick, I'm confident that it can handle rugged abuse. Its internal diameter is wide enough to accommodate protected 18650 cells easily. Threads on either ends of the battery tube are very well done, smooth and thick. Head and tail cap screw on very easily without any cross-threading or grinding, very nice. There are thick rubber o-rings which came generously lubricated. These serve are water seals, 2 at the front end and 1 at the rear end. The TK11 is advertised as meeting IPX-8 waterproof standards, although maximum submersion depth wasn't specified by the manufacturer. The threads at the rear end is coated as well so the light can be locked-out by loosening the tail cap. Type 3 anodized coating on its exterior surface is smooth and consistent throughout.
The tail cap has a hand of knurling for grip. At the rear end the tail cap has a deep 4-point scallop machined into it, one of the points has a hole for lanyard or key ring attachments. This design allows for easy switch activation while still allowing the light to tail stand on flat surfaces. The rubber switch cap has a checkered texture and feels quite thick. The switch module housed in the tail cap is a forward push button, allowing for momentary activation which I personally think is a must-have for tactical flashlights. The switch has a noticeably longer travel than other Fenix products which use reverse push buttons. Clicking on the switch provides good tactile feedback and audible click. Switching mechanism is responsive so signaling with the TK11 poses no problems.
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